How Are Soya Chunks Made?

Did you know? Over 60% of online search queries related to soya chunks in India are linked to protein intake, nutritional profile, fitness, and healthy eating.

From gym-goers to vegetarian families, people are now actively seeking affordable ways to boost their daily protein intake, and soya chunks fit all the requirements. Soya chunks are gradually becoming a favourite amongst every Indian household.

But the love for soya chunks doesn’t stop at home. In fact, India exported soy chunks to over 10 countries, marking an 8% growth. This includes the UAE, USA, and Nepal, according to Volza export data. India is also the largest producer of soybeans in the world, with states such as Madhya Pradesh, Maharashtra, Rajasthan, and Uttar Pradesh playing a significant role in the production and manufacturing of soya chunks.

So, whether you are a retailer, wholesaler or distributor, the rising demand for soya chunks makes it a lucrative business opportunity. All you need is an understanding of soya chunks and a dealership from a quality supplier like Sadabahar.

Why are Soya Chunks Becoming a Popular Choice for Protein?

Soya chunks are made from defatted soy flour, a by-product obtained after extracting oil from soybeans. What makes them special is their unique ability to absorb flavours during cooking. Once prepared, they take on a soft, chewy texture that closely resembles meat, making them a favoured choice among vegetarians, vegans, and health-conscious individuals.

Apart from being budget-friendly and shelf-stable, they offer a complete protein profile. Hence, Indian homes that want nutrition without compromise go for soya chunks. 

What's more? In the plant-based food space, soya chunks are now being marketed not just for homes but also for bulk use in schools, catering services, hospitals, and fitness centres. It's an ingredient that's nutritious, scalable, and increasingly in demand.

Also Read: Soya Chunks vs. Tofu: Which is More Nutritious?

Nutritional Value of Soya Chunks (per 100 grams)

Nutrient	Value
Protein	52g
Fat	<1g
Carbohydrates	33g
Dietary Fiber	13g
Iron	~20% RDA
Cholesterol	0g
Gluten-Free	Yes
Vegan	100% Plant-based

How are Soya Chunks Made?

The soya chunks manufacturing process is designed to retain maximum nutrition while creating a versatile, shelf-stable product. At Sadabahar, we follow a clean, efficient, and food-safe production system that ensures consistent quality every time.

Here’s a simple breakdown of how soya chunks are made:

1. Selection of Soybeans: High-quality, non-GMO soybeans are sourced from trusted farms. The quality of the raw material directly impacts the protein content and texture of the final product.

2. Dehulling and Oil Extraction: The outer hulls of the soybeans are removed. The beans are then pressed to extract oil, leaving behind defatted soy flour. This soya flour is the core ingredient used to produce soya chunks.

3. Conditioning and Mixing: The defatted soya flour is mixed with water and conditioned to form a dough-like texture, ready for extrusion.

4. Extrusion (Texturisation): This is the most critical stage. The dough is passed through an extruder, where it is exposed to high temperature and pressure. This process gives the chunks their fibrous, meat-like texture.

5. Cutting and Shaping: The extruded material is cut into desired shapes. The shape is typically in the form of nuggets, chunks, or mini granules, depending on usage needs.

6. Drying: The shaped chunks are passed through a drying chamber to reduce moisture. This step enhances shelf life and prevents spoilage without the need for preservatives.

7. Cooling and Packaging: Once dried, the chunks are cooled to room temperature and then packed in food-grade, moisture-resistant packaging. Each batch undergoes quality checks to ensure that hygiene, texture, and protein content are intact.

This production of soya chunks ensures that the final product is light, protein-rich, and easy to store and cook. This makes it suitable for both retail and bulk supply.

Why Choose Sadabahar for Soya Chunks?

When it comes to sourcing from a reliable soya chunks manufacturer, Sadabahar stands out for its experience, quality, and trust. We are not just another food brand. We are a name that’s been part of Indian kitchens for years, delivering consistency and care in every product.

Here’s why Sadabahar is the right choice for your business:

1. Trusted Legacy: With years of experience in food-grade oil and protein-rich products, Sadabahar has a reputation for quality and dependability across India.

2. Advanced Manufacturing: Our state-of-the-art production units in Rajasthan use automated extrusion technology and strictly monitored processes to deliver hygienic, high-protein soya chunks at scale.

3. Certified and Compliant: Sadabahar soya chunks are FSSAI-approved, ISO-certified, and manufactured in facilities that follow strict quality and safety standards.

4. High Protein, No Compromise: We ensure our soya chunks retain maximum protein with zero preservatives, additives, or artificial flavouring. What you get is clean, nutritious, and fit for modern Indian meals.

5. Bulk Orders and Custom Packing: At Sadabahar, we offer customized packaging, competitive pricing, and dealership support. We supply in bulk to restaurants, catering services, and food businesses, with packaging ranging from 50g to 20 kg.

6. Strong Logistics & Supply Chain: Based in a key location in Kota, Rajasthan, our team ensures quick dispatches and reliable delivery timelines for both domestic and export shipments.

Also Read: How does Sadabahar Oil Enhance Everyday Meals with Cooking Oils?

Want to grow your food business with a trusted brand?

Get dealership of Sadabahar soya chunks and tap into the rising demand for plant-based protein.

With consistent quality, certified manufacturing, and strong logistics, Sadabahar is the right partner for every business looking to scale. Fill out our form on the official website's "Contact Us" page, and our team will be in touch with you. 

Frequently Asked Questions - FAQs

• Q.1 What are the raw materials used in the manufacturing of soya chunks?

  Ans: Soya chunks are made from defatted soy flour, which is left after extracting oil from soybeans. Only high-quality, non-GMO soybeans are used in Sadabahar’s production process.

• Q.2 What makes soya chunks a profitable product to sell?

  Ans: Soya chunks are affordable to produce, have a long shelf life, and are in high demand among health-conscious and vegetarian consumers. This makes them perfect for bulk sales and retail.

• Q.3 What kind of profit margins can I expect in the soya chunks business?

  Ans: Margins vary based on order size, region, and distribution model. However, soya chunks generally offer healthy returns due to their low raw material costs and high market demand.